Pareto Analysis - Packaging Defects | CAPA Quality Management

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Pareto Analysis - Packaging Defects

Metric: Number of defects observed during final inspection, August 2026 · Total observations: 189.00

Bars rank causes by frequency; line shows cumulative contribution.

80% focus line

Causes contributing most to the problem

Seal contamination42 occurrences · 22.2%

Incorrect sealing temperature31 occurrences · 16.4%

Adhesive residue22 occurrences · 11.6%

Incorrect sealing pressure18 occurrences · 9.5%

Uneven cooling16 occurrences · 8.5%

Film alignment14 occurrences · 7.4%

Worn tooling12 occurrences · 6.4%

Management insightPrioritize corrective action on the first causes that push cumulative contribution toward 80%.

Sorted automatically from highest to lowest frequency

12 causes

#	Cause	Frequency	Contribution	Cumulative	Remarks
1	Seal contamination	42.00	22.22%	22.22%	—
2	Incorrect sealing temperature	31.00	16.40%	38.62%	—
3	Adhesive residue	22.00	11.64%	50.26%	—
4	Incorrect sealing pressure	18.00	9.52%	59.79%	—
5	Uneven cooling	16.00	8.47%	68.25%	—
6	Film alignment	14.00	7.41%	75.66%	—
7	Worn tooling	12.00	6.35%	82.01%	—
8	Seal overlap	10.00	5.29%	87.30%	—
9	Material variation	8.00	4.23%	91.53%	—
10	Damaged edge	7.00	3.70%	95.24%	—
11	Operator handling	5.00	2.65%	97.88%	—
12	Other	4.00	2.12%	100.00%	—

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