ROOT CAUSE INTELLIGENCE
CAPA-2026-0001 — Repeated packaging seal failure
Seal failures were observed during final inspection, causing product rejection.
Recommended Root Causes
Suggested
Ranked evidence-based suggestions. Human approval is required.
#1
The label master file was not linked to the active production revision and the final inspection checklist did not require label revision verification.
CAPA CAPA-2026-0002
33.8%
confidence score
#2
Seal contamination
Pareto: Pareto Analysis - Packaging Defects
33.3%
confidence score
#3
Seal overlap
Pareto: Pareto Analysis - Packaging Defects
33.1%
confidence score
#4
Seal installation torque was inconsistent.
CAPA CAPA-2026-0015
33.0%
confidence score
#5
Lighting level at inspection station was inconsistent.
CAPA CAPA-2026-0032
32.8%
confidence score
#6
Seal contamination and inconsistent sealing temperature were identified as the primary contributors.
CAPA CAPA-2026-0006
32.2%
confidence score
#7
Seal material compatibility was not evaluated for the revised chemical exposure condition.
CAPA CAPA-2026-0028
32.2%
confidence score
How the score is calculated
45%
Problem/cause similarity
Problem/cause similarity
20%
Historical CAPA evidence
Historical CAPA evidence
25%
Fishbone evidence
Fishbone evidence
10%
Pareto evidence
Pareto evidence
This is a deterministic decision-support score, not a statistical or certified AI diagnosis.
The accepted cause is written to the CAPA only after a user explicitly accepts it.