CAPA Quality Management | CAPA Quality Management

ROOT CAUSE INTELLIGENCE

CAPA-2026-0010 — Incorrect torque verification frequency

Torque verification records showed that one assembly station did not complete the required start-of-shift verification on two occasions.

Recommended Root Causes

Ranked evidence-based suggestions. Human approval is required.

Suggested

#1

Torque wrench verification was not performed at the beginning of every shift and the work instruction did not specify a verification frequency.

Historical CAPA · 1 evidence item(s)

CAPA CAPA-2026-0007

38.9%

confidence score

#2

Manual counting was performed without an independent verification step.

Historical CAPA · 1 evidence item(s)

CAPA CAPA-2026-0022

33.3%

confidence score

#3

Dispatch checklist did not require second-person verification.

Historical CAPA · 1 evidence item(s)

CAPA CAPA-2026-0027

33.1%

confidence score

#4

Supplier drying parameters were not consistently maintained and moisture verification frequency was inadequate.

Historical CAPA · 1 evidence item(s)

CAPA CAPA-2026-0003

32.9%

confidence score

#5

Setup sheet did not identify the critical dimensions requiring independent verification.

Historical CAPA · 1 evidence item(s)

CAPA CAPA-2026-0021

32.9%

confidence score

#6

The label master file was not linked to the active production revision and the final inspection checklist did not require label revision verification.

Historical CAPA · 1 evidence item(s)

CAPA CAPA-2026-0002

32.6%

confidence score

#7

Seal installation torque was inconsistent.

Historical CAPA · 1 evidence item(s)

CAPA CAPA-2026-0015

31.7%

confidence score

#8

Incorrect sealing temperature

Pareto · 1 evidence item(s)

Pareto: Pareto Analysis - Packaging Defects

31.7%

confidence score

How the score is calculated

45%
Problem/cause similarity

20%
Historical CAPA evidence

25%
Fishbone evidence

10%
Pareto evidence

This is a deterministic decision-support score, not a statistical or certified AI diagnosis. The accepted cause is written to the CAPA only after a user explicitly accepts it.