ROOT CAUSE INTELLIGENCE
CAPA-2026-0003 — High moisture content in raw material
Incoming polymer granules exceeded the specified moisture limit, resulting in unstable processing conditions.
Recommended Root Causes
Suggested
Ranked evidence-based suggestions. Human approval is required.
#1
Material moisture
Pareto: Pareto Analysis - Molded Housing Cracks
33.0%
confidence score
#2
Material variation
Pareto: Pareto Analysis - Packaging Defects
31.4%
confidence score
#3
Mold cooling was uneven and cycle time was not controlled.
CAPA CAPA-2026-0026
31.4%
confidence score
#4
Humidity control limits were not defined for the storage area.
CAPA CAPA-2026-0023
31.4%
confidence score
#5
Printed controlled copies were not reconciled after document revision.
CAPA CAPA-2026-0014
31.4%
confidence score
#6
Seal material compatibility was not evaluated for the revised chemical exposure condition.
CAPA CAPA-2026-0028
31.3%
confidence score
#7
Tool wear was not being monitored using a defined replacement limit and process capability was not reviewed by shift.
CAPA CAPA-2026-0005
31.2%
confidence score
How the score is calculated
45%
Problem/cause similarity
Problem/cause similarity
20%
Historical CAPA evidence
Historical CAPA evidence
25%
Fishbone evidence
Fishbone evidence
10%
Pareto evidence
Pareto evidence
This is a deterministic decision-support score, not a statistical or certified AI diagnosis.
The accepted cause is written to the CAPA only after a user explicitly accepts it.