ROOT CAUSE INTELLIGENCE
CAPA-2026-0007 — Incorrect torque on assembly fasteners
Torque audit identified multiple fasteners below the specified tightening range.
Recommended Root Causes
Suggested
Ranked evidence-based suggestions. Human approval is required.
#1
Seal installation torque was inconsistent.
CAPA CAPA-2026-0015
31.8%
confidence score
#2
Incorrect sealing temperature
Pareto: Pareto Analysis - Packaging Defects
31.8%
confidence score
#3
Assembly handling
Pareto: Pareto Analysis - Motor Vibration Defects
31.7%
confidence score
#4
Lighting level at inspection station was inconsistent.
CAPA CAPA-2026-0032
31.7%
confidence score
#5
Incorrect sealing pressure
Pareto: Pareto Analysis - Packaging Defects
31.7%
confidence score
#6
Welding current drifted outside the validated range.
CAPA CAPA-2026-0017
31.6%
confidence score
#7
Seal contamination and inconsistent sealing temperature were identified as the primary contributors.
CAPA CAPA-2026-0006
31.5%
confidence score
#8
Tool wear was not being monitored using a defined replacement limit and process capability was not reviewed by shift.
CAPA CAPA-2026-0005
31.4%
confidence score
How the score is calculated
45%
Problem/cause similarity
Problem/cause similarity
20%
Historical CAPA evidence
Historical CAPA evidence
25%
Fishbone evidence
Fishbone evidence
10%
Pareto evidence
Pareto evidence
This is a deterministic decision-support score, not a statistical or certified AI diagnosis.
The accepted cause is written to the CAPA only after a user explicitly accepts it.